Schleuniger CrimpCenter 64

The CrimpCenter 64 is a fully automatic swivel arm crimping machine with up to 4 processing stations. At a maximum feed rate of 12 m/s (39.4 ft/s), the CrimpCenter 64 allows high-quality crimping, sealing, twisting and tinning of wires from 0.13 to 6 mm² (26 – 10 AWG) at maximum productivity.

 

  • High performance and short set-up times
  • Simple operation with state-of-the-art software and touchscreen
  • Easy network integration
  • Wide range of options and accessories available
 The CrimpCenter 64 is a fully automatic crimping machine for up to four processing stations designed for maximum speed, precision, fast changeovers and long-term durability. Various configuration possibilities allow for a variety of applications to be processed. Dynamic and powerful servo drives combined with an intelligent control system provide high production rates to meet the most demanding production schedules. Production parameters are entered via touchscreen. The intuitive, menu-guided graphical user interface reduces staff training time and minimizes entry errors. All parameters such as wire data, crimp data or seal data can be saved and retrieved for future use. Electronic documentation, including operating instructions, spare parts identification drawings and schematics, is are all stored electronically in the machine software for immediate access when needed.

Material

  • Single Wire

 

Processing Capabilities

 

Center strip

 

Coax cable strip

 

Coiling (ACS)

 

Crimp/crimp (different terminals)

 

Crimp/crimp (same terminals)

 

Crimp to crimp

 

Crimp to crimp (closed barrel)

 

Crimp to twist/tin

 

Hard shell/mini seals

 

Printing and marking

 

Seal/seal (same terminals and seals)

 

Seal to crimp

 

Seal to seal

 

Seal to twist/tin

 

Twist/tin both ends

 

Two-layer strip
Processing Stations 4 (maximum 3 crimping stations)
Workpiece Length 55 mm – 65 m (2.17” – 213 ft)
Optional from 35 mm (1.38”)
Strip Length Side 1: 0.1 – 18 mm (0.004 – 0.71”) Optional up to 26 mm (1.02”)
Side 2: 0.1 – 18 mm (0.004 – 0.71”)
Conductor Cross-Section 0.13* – 6 mm² (26* – 10 AWG)
Optional to 0.05 mm² (30 AWG)
Feed Rate Maximum 12 m/s (39.4 ft/s)
Dimensions (L x W x H) 3,740 x 1,450 x 1,850 mm (147 x 57 x 73”)
2 m base – shield closed
Height (Safety Cover Opened) 2.85 m (112”)
Weight Approx. 595 kg (1,312 lbs.) Incl. base machine and safety cover Approx. 928 kg (2,046 lbs.) Max. incl. processing stations and options
CE-Conformity The CrimpCenter 64 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
Important Note Schleuniger recommends that wire samples be submitted in cases where there is doubt as to the processing capabilities of a particular machine. *For cross sections smaller than 0.22 mm² (24 AWG), sample processing is required.

Processing Stations

Processing stations communicate via TCP/IP for fast internal communication and high production rates.

  • UniCrimp 221 Crimping station with integrated crimp force monitoring (CFM 20)
  • UniCrimp 222 Crimping station with integrated crimp force monitoring (CFM 20) and electronic crimp height control.
  • SLU 3000 Seal loading station with various seal monitoring options
  • SLD 4100 Double gripper module
  • STW 1100 Twisting station
  • STS 1100 Tinning station
  • CoaxStrip 5400 Coaxial stripping station

Increase Productivity

With feeding speeds of up to 12 m/s (39.4 ft/s), fine-tuned swivel arm movement, optimized internal communication, and fully integrated processing stations, CrimpCenter machines offer unparalleled levels of performance for today’s most demanding applications. To minimize machine downtime, the CrimpCenter 64 utilizes quick-change mechanisms so that wire guides, blades and feed belts can be quickly changed without the use of tools. The CrimpCenter 64 is compatible with Schleuniger’s innovative ToolingShuttle System (TSS). The ToolingShuttle 61 combines crimp applicator, terminal reel and paper winder in one mobile unit to minimize applicator and terminal changes. To further optimize production, the CrimpCenter 64 can be easily integrated in any network with standard TCP/IP. The optional EASY ProductionServer software can be used to network all of your CrimpCenter machines and allows central management of production orders and distribution of the orders to individual CrimpCenter machines.

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