Schleuniger CrimpCenter 36 S

Equipped with reliable high precision technology, the CrimpCenter 36 S features a compact modular design offering space for up to 6 processing stations without compromising the high Schleuniger quality standards of the 6-Series. Various configuration possibilities allow for a variety of applications to be processed with cross sections from 0.13 to 6 mm² (26 – 10 AWG). An optimal combination of proven state-of-the-art components results in outstanding production rates.

  • Compact modular design
  • Great flexibility with up to 6 processing stations
  • High end components for highest precision
  • Easy operations with touchscreen and icon-based EASY software
  • Simple network integration in existing infrastructure with standard TCP/IP

The new CrimpCenter 36 S is a fully automatic crimping machine with up to six processing stations. The successor to the CrimpCenter 36 utilizes new design concepts to even further increase precision, durability and overall user friendliness while further reducing set-up time. Various configuration possibilities allow for a variety of applications to be processed. Dynamic, powerful servo drives combined with an intelligent control system provide high production rates to meet the most demanding production schedules. Production parameters are entered with the touch screen monitor via the intuitive, menu-guided graphical user interface to reduce training time and minimize entry errors. All parameters such as wire data, crimp data or seal data can be saved and retrieved for future use. Machine documentation including operating instructions, spare parts identification drawings and schematics are all stored electronically in the machine software for immediate access when needed.

 

Processing Capabilities

 

Crimp/crimp (different terminals)

 

Crimp/crimp (same terminals)

 

Crimp/seal (different terminals)

 

Crimp to crimp

 

Crimp to crimp (closed barrel)

 

Crimp to twist/tin

 

Hard shell/mini seals

 

Printing and marking

 

Seal/seal (same terminals and seals)

 

Seal to crimp

 

Seal to seal

 

Seal to twist/tin

 

Twist/tin both ends

 

Twist and tin/crimp

 

Two-layer strip
Processing Stations 6 (maximum 3 crimping stations)
Workpiece Length 55 mm – 65 m (2.17″ – 213 ft)
Optional from 35 mm (1.38″)
Strip Length Side 1: 0.1 – 18 mm (0.004 – 0.71″)
Side 2: 0.1 – 18 mm (0.004 – 0.71″)
Outer Wire Diameter Max. 4.7 mm (0.18”)
Conductor Cross-Section 0.13 – 6 mm² (26 – 10 AWG)*
Feed Rate Maximum 8 m/s (26.3 ft/s)
Dimensions (L x W x H) 3,175 x 1,428 x 2,125 mm (125 x 56 x 84″)
2 m base
Height (Safety Cover Opened) 2.75 m (108″)
Weight Approx. 440 kg (970 lbs.) Incl. base machine and safety cover
Approx. 750 kg (1,654 lbs.) Max. incl. processing stations and options
CE-Conformity The CrimpCenter 36 S fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
Important Note Schleuniger recommends that wire samples be submitted in cases where there is doubt as to the processing capabilities of a particular machine. *Wires with hard insulations or those that are tightly bonded might not be able to be processed even if they are within the application range stated above. For cross sections smaller than 0.22 mm² (24 AWG) and larger than 4 mm² (12 AWG), sample processing is required.

Processing Stations

Processing stations communicate via TCP/IP for fast internal communication and high production rates.

  • UniCrimp 221 Crimping station with integrated crimp force monitoring (CFM 20)
  • UniCrimp 222 Crimping station with integrated crimp force monitoring (CFM 20) and electronic crimp height control
  • SL 3100 and SLU 3000 Seal loading stations with various seal monitoring options
  • SLD 4100 Double gripper module
  • STW 1100 Twisting station
  • STS 1100 Tinning station
  • CoaxStrip 5400 Coaxial stripping station
  • UniCrimp LPC loose piece crimping station

Increase Productivity

With feeding speeds of up to 8 m/s (26.3 ft/s), fine-tuned swivel arm movement, optimized internal communication, and fully integrated processing stations, CrimpCenter machines offer unparalleled levels of performance for today’s most demanding applications. To minimize machine downtime, the CrimpCenter 36 S utilizes new quick-change mechanisms, wire feed assist and integrated lighting. It is compatible with Schleuniger’s innovative ToolingShuttle System (TSS). The ToolingShuttle 30 combines crimp applicator, terminal reel and paper winder in one mobile unit to minimize applicator and terminal changes. To further optimize production, the CrimpCenter 36 S can be easily integrated in any network with standard TCP/IP. The optional EASY ProductionServer software can be used to network all of your CrimpCenter machines and allows central management of production orders and distribution of the orders to individual CrimpCenter machines.

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